Blog
Blog

Blow Molding Machine Advantages

There are many benefits to owning a blow molding machine. The benefits include controlling the production cost and quantity, as well as the liberty to choose the specific specifications of the bottles. These machines are also energy efficient. In addition, they are highly sensitive, giving the manufacturer more control over the bottle dimensions and specifications.

High sensitivity

There are several advantages of using a high-sensitivity blow molding machine. These machines offer high-quality output and parison control. These machines are designed to create a variety of products. You can choose between single and dual-head models, with optional triple or quadruple-head models. The machines also offer easy-to-use controls.

The most common use of this type of machine is to make containers, such as plastic bottles. They can come in a variety of sizes, from single serve bottles to large containers with up to 30 liters. These machines are sized for the volume requirements of specific containers. High-volume machines can produce millions of bottles per day.

High productivity is another advantage of this type of machine. Some systems can produce more than 50,000 bottles per hour. Some of these machines are also electric, which can reduce the energy bill. Other benefits include improved precision and cleanliness.

Fast speed switch

If you’re looking to increase the speed of your blow molding machine, you can do so by turning on the Fast speed switch. This feature lets you adjust the speed of the extruder to a high or low level without stopping the process. It’s useful if you want to make small batches or mold several types of parts at one time.

You can also choose between a single or double-head configuration, and it offers the ability to create a wide range of shapes. The single-head version has a wheel diameter that’s smaller than the dual-head version. Both models have mechanical control, shape detection, and quality monitoring systems.

Stable operation

Before starting formal operation of a blow molding machine, it is important to make sure that the machine is properly adjusted to ensure stable operation. To do so, the operating parameters of the machine must be adjusted to maintain a stable air temperature. The temperature of the machine’s main heater and the heating sections should be adjusted step-by-step to ensure that they are working well and have the same temperature. After each heating section is adjusted to the optimum temperature, the machine must be tested by using scrap material to ensure that it works properly. In addition to this, the rotating potentiometer should not be spun to the maximum speed at once, but should be increased gradually. The maximum instantaneous current should not exceed 220A.

After the operation, it is essential to close the machine. It is also important to check the safety shield products installed in all parts of the machine. Besides, the heating zone should have a safety door and an emergency stop button.

Energy saving

Using an energy saving blow molding machine can help you meet your goals of producing more environmentally friendly plastic bottles. These machines can make the change from a 4-pint to a 2-pint bottle within eight hours and use less energy to achieve the results. By using an electro-mechanical drive, these machines can use fewer energy resources and improve speed holding. They can also free up electrical capacity to power another machine, like an injection molding machine.

These machines can produce a range of products that are environmentally friendly. The complete machine is equipped with a servo motor for each of its motions, which helps stabilize the movement speed. Unique mechanisms such as an auto-adjustment mouth cutting mechanism and parting line misalignment prevention mechanism help to ensure the quality of the molded products. They also offer reduced cycle time and can reduce the number of mold changes required.

Design freedom

One of the most important advantages of blow molding is the amount of design freedom it allows. The process enables you to create components with a custom design, even if the part has a complex shape. In addition, blow molding allows you to join components together into an assembly. There are two main types of blow molding machines, each of which has its own specific features and benefits. The main differences between them are in the process sequence, thermal management, and design freedom.